| Customization: | Available |
|---|---|
| Color: | Blue/ Cream, or According to Customers' Like |
| Suitable Materials: | HDPE |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
PE pipe extrusion line is developed by Weier based on European advanced technology and R&D experience of the plastic machinery for many years. Advanced design reasonable structure, high reliability, high degree automation of the complete line.Extruder with special barrel feeding structure can largely improve extrusion capacity.This HDPE pipe production line focuses on the core requirements of high efficiency, precision and energy conservation, providing a full-process solution from raw material handling to finished product output. It covers the production of pipes with diameters ranging from 6 to 1200 mm and multiple pressure ratings, and the finished pipes are suitable for diverse scenarios such as municipal infrastructure, agricultural irrigation and marine engineering.the whole production line contains single screw extruder,mould,single screw co-extruder(for mark line),vacuum calibrating tank,water cooling tank,haul-off machine,cutter and stacker.
Accurate temperature control, good plasticization, stable operation.
The complete line adopts PLC control system, realizing synchronization and automation.
Human-computer interface is easy to operate, convenient and reliable.
Spiral and lattice basket type die head for choice.
Dust-free knife cutter and saw cutter for choice.
Changing some parts of the line can also realize two-layer and multi-layer co-extrusion.
Changing some parts of the line can also produce drainage pipe, conduit pipe, PP, PB pipes.
Polyethylene (PE) pipes are plastic pipes extruded from polyethylene resin as the primary raw material. Boasting advantages such as corrosion resistance, excellent flexibility, light weight, reliable joint performance, and an extended service life (typically over 50 years), they are widely used across multiple sectors of the national economy. Their application scenarios can be categorized into the following major types:
Single screw extruder, very suitable to process PE resin with high capacity, max capacity can reach 1000kg/h
The production line adopts reasonable design, absorbing safe producing technology, acquiring CE certificate.| 1 | The optimum spiral bush highly improves the output of extruder |
| 2 | Accurate temperature control system ensures material melting performance |
| 3 | Unique screw design achieves better plasticizing and high quality products |
| 4 | Precisely designed gearbox with a high torsion guarantees stable running |
| 5 | Advanced PLC operation system realizes synchronization and high quality products |
| 6 | Adopt automatic water temperature &level control and special independent filters on both vacuum and cooling tanks |
| 7 | Offer stable haul-off unit with 2-12 cater pillars |
| 8 | Provide saw &chip free cutting options |
| 9 | Low energy consumption, excellent performance, and easy maintenance |
Pipe range |
16-63mm |
20-110mm |
75-160mm |
90-250mm |
110-315mm |
160-450mm |
315-630mm |
500-800mm |
| Extruder | ¢65mm | ¢65mm | ¢75mm | ¢75mm | ¢90mm | ¢90mm | ¢120mm | ¢150mm |
| Extruder power | AC45kw | AC55kw | AC110kw | DC160kw | DC160kw | DC160kw | DC280kw | DC335kw |
Extrusion capacity |
80-120kg |
100-150kg |
250-300kg |
250-300kg |
350-400kg |
350-400kg |
650-700kg |
850-900kg |
Max. production speed |
18m/min |
12m/min |
6m/min |
6m/min |
3 m/min |
1.2m/min |
0.9m/min |
0.7m/min |
| Pipe Extrusion Single Screw Extruder | |
|
1.Siemens PLC control system
2.High efficiency special screw
3.Liquid channel: melt pressure is lower, melt temperature increasing slower
4.Solid channel: Channel depth changes with plasticizing process, 5.plasticized material overflow into liquid channel through the gap between screw dam flight and barrel.
6.Shearing and mixing zone: Highly mixing of residual solid scraps and melt material
|
|
| Pipe Extrusion Die Head | |
|
1.Extrusion head with spiral structure, which can make sure the melt inside distributed evenly so as to achieve best plasticization.
2.Calibrator design with water ring which is easy to clean to achieve better cooling and then fast forming.
|
|
| Pipe Extrusion Vacuum Calibration Tanks | |
| Vacuum Calibration Tanks are used for calibrating and cooling pipes made of thermoplastic materials by means of spray cooling. The spray cooling method prevents the formation of water boundary layers and is more efficient in cooling than the full water tanks. Furthermore, there are no buoyancy problems that could distort the pipe. Spray-cooling increases the heat exchange rate significantly, compared to full-water-bath cooling. However, optionally all tanks can be supplied as full water tanks. |
|
| Options: 1.one or two chambers 2.Corrosion protected steel or stainless steel 3.Height adjustment, side adjustment 4.Many accessories available 5.Special length available 6.Central adjustment of support rollers 7.Many types of calibration sleeves 8.Size adjustable calibration sleeves 9.Covers made from aluminum or glass |
Advantages:
1.Water temperature controlled by thermostatic valve, thus water consumption is kept low
2.Regulation of constant water level
3.Separate vacuum and cooling circuits
4.High efficient cooling system by big pumps and tubes
5.Full cone nozzles
6.Water flow control with floater
7.Longitudinal adjustment on tracks for better stability
|
| Pipe Extrusion Haul-off Unit | |
| Belt haul-off Belt haul-offs are used for continuous extraction of pipes and profiles. They are known for especially consistent performance even at high production speeds. The belts are driven by brushless AC servo drives. Both belt carriers can be mechanically or pneumatically adjusted in height. The belts can also be supplied with a cellular vulcanised or rubber layer. |
Cater pillar haul-off Depending on pad type, dual cater pillar haul-offs can be used for pipes or profiles. Multiple cater pillar haul-offs are used for pipe take-off. The lower cater pillar carriers are adjusted manually, the upper cater pillar carriers are suspended and are pneumatically adjusted. |
| Extras 1.High-standard precision haul-o ffs driven via maintenance-free AC servo motors 2.Pressure adjustment for delicate tubes and profiles 3.Periodic wall thickening unit for pipes made of PVC 4.Remote control 5.V - shaped Haul-Off belts 6.Poly-V-belts 7.Electronic length measuring meter 8.Haul-Off-Saw combination 9.Start-up winch |
Advantages: 1.Sturdy base frame 2.Easy operation 3.Belts can be changed easily 4.Good accessibility 5.Safety switches 6.Digital speed indication 7.Maintenance-free drives 8.Direct drives for every cater pillar track 9.Long contact surface 10.Pulling force is evenly distributed to product 11.Cater pillar can hold speeds within ± 0,01% 12.Quick-change system for padsavailablestandard |
Pipe extrusion Cutting Machines |
|
Cutting SawsPneumatically activated radial saws suitable for cutting pipes and profiles. Easy operation of the saw on start-up of the extrusion line thanks to the possibility of raising the upper double pipe clamps. Clamping jaws according to the pipe diameter or profile shape guarantee an angular cut.CutterPneumatically or hydraulically activated cutting knife for burr-free cutting of pipes or profiles. |
Servo cutterFor chip and burr-free cutting by means of rotating knife.Advantages:Excellent accuracy of cut lengthLow energy consumptionLow noise level by using special cutting tools and shielding the machineCutting tools and enclosure of the machinesTools are easy to change |
Qingdao Weier Plastic Machinery Co., LTD (click here for company video and other information) is a professional manufacturer who is devoted to macromolecule science and plastic machinery and equipment, is the director member of WPC (Plastic &Wood Production Council of Chinese Plastic Community), now we are Plastic Engineering Technology Research Institute of Qingdao Science and Technology University Test and Industrialization center.
We cooperated with many domestic universities to develop special plastic machines to meet domestic and foreign customer's requirement and have a strong association with many macromolecule and chemical majors of many universities. At the same time we bring in and absorb advanced processing engineering of foreign plastic machines to realize chain service of technique and machines.
Q1.How to pay to you?
A:1)30% of total amount paid by TT as advance, then the seller start production
2)after the machine is finished ,buyer come to test the machine in seller's factory ,
and then pay the 70% balance by TT or irrevocable L/C at sight . Then seller ship the machine.
Q2.How long is the delivery time?
A: For standard machines, it would be 30 days; For non-standard machines and customized machines according
to client s specific requirements, it would be 45 days.
Q3.Do you arrange shipment for the machines?
A:Yes,for FOB or CIF price, we will arrange shipment for you.
Q4.How about the documents after shipment?
After shipment, we ll send all original documents to you by DHL, including Packing List,
Commercial Invoice, B/L, and other certificates as required by clients.
Q5.What's your after-sales service ?
(1)The supplier provides service manual and maintenance instruction of main electric appliances, limb, usage manual of equipment. We also supply water, electricity, gas of equipment and installation drawing. (2)The supplier is responsible for installation, debugging and training, but the air tickets, insurance, eating, housing and every day 50 USD for each engineer will be born by the buyers. We will realize guarantee of repair; replacement and refund of substandard products within one year after the machine leaves factory. And half a year for electric parts. Fittings of the machine will be supplied at preferential price after one year.
Q6.What's your warranty?
We will realize guarantee of repair; replacement and refund of substandard products within one year after the machine arrived in customer's factory (except destroyed by buyers' wrong operation). We guarantee the material of screw & barrel (guarantee without normal abrasion). And half a year for electric parts. Fittings of the machine will supply at preferential price after one year.
If anyting intertst ,please contact us at your best convenience,we can produce the overwhelming majority of plastic extrusion machines
){kind=link}